Installation Instructions for Exhaust Manifold Gasket Set for 48cc, 66cc, 80cc 2-Stroke Motorized Bikes

Product Overview:
This Exhaust Manifold Gasket Set is specifically designed for 48cc, 66cc, and 80cc 2-stroke motorized bikes. With its durable design and superior sealing performance, it effectively prevents leaks and enhances engine efficiency.

Tools Needed:

1. Socket Wrench Set: To remove and install the exhaust manifold bolts.
2. Torque Wrench: To ensure proper tightness of the bolts as per specifications.
3. Screwdriver Set: For any additional screws that may need to be removed.
4. Pliers: To help in gripping and pulling components if necessary.
5. Gasket Scraper: To clean the surfaces before installation, ensuring a better seal.
6. Clean Cloth: For wiping down surfaces and keeping areas clean.
7. Gloves: To protect your hands during the installation process.

Installation Steps:

1. Preparation:

   • Ensure the bike is turned off and cooled down.
   • Disconnect the spark plug to prevent accidental starting.

2. Remove the Exhaust Manifold:

   • Locate the exhaust manifold and use the socket wrench to remove the bolts securing it in place.
   • Carefully detach the manifold, taking care not to damage any surrounding components.

3. Clean the Surface:

   • Use the gasket scraper to remove any old gasket material from the manifold and engine surfaces.
   • Wipe the surfaces with a clean cloth to ensure they are free from dirt and debris.

4. Install the New Gasket:

   • Choose the appropriate gasket from the set and place it on the clean surface of the engine.
   • Align it properly with the bolt holes.

5. Reattach the Exhaust Manifold:

   • Position the exhaust manifold back onto the engine, aligning it with the gasket.
   • Insert and hand-tighten the bolts until the manifold is secure.

6. Tightening:

   • Using a torque wrench, tighten the bolts to the manufacturer’s specifications to ensure a proper seal.

7. Final Checks:

   • Reconnect the spark plug.
   • Double-check all connections to ensure everything is secure.

8. Testing:

   • Start the engine and let it run for a few minutes, checking for any signs of leaks around the exhaust manifold.

Conclusion:
With this Exhaust Manifold Gasket Set, you can maintain your 2-stroke motorized bike effectively. By following these installation steps and using the right tools, you can ensure your bike runs efficiently and reliably. Enjoy your ride!