Motorcycle Cam Timing Chain Installation Instructions

Compatible Models:
K TR250, BJ250, KL250 STOCKMAN, VN250, KL250 Super Sherpa

Tools Needed:

1. Socket wrench set
2. Torque wrench
3. Screwdriver set (flathead and Phillips)
4. Pliers
5. Chain breaker tool (optional, depending on chain type)
6. Oil can or lubricant
   7.Cleaning cloths
7. Safety goggles
   9.Gloves

Installation Steps:

1. Preparation:

   • Ensure your motorcycle is on a stable surface and securely supported with a motorcycle stand.
   • Disconnect the battery to prevent any electrical issues during installation.

2. Remove Existing Timing Chain:

   • Remove any necessary covers to access the timing chain. This may include the side cover of the engine.
   • Carefully detach the old timing chain from the timing sprockets using a socket wrench.
   • If applicable, use a chain breaker tool to remove the chain links.
   • Remove any old gaskets and clean the area of ​​operation.

3. Install New Timing Chain:

   • Position the new timing chain along the sprockets. Ensure that it is aligned correctly, following the manufacturer's instructions.
   • Attach the chain to the sprockets, ensuring correct tension and tightness.

4. Reassemble Motorcycle:

   • Replace any covers that were removed during the installation.
   • Use a torque wrench to tighten all bolts to the manufacturer's specified torque settings.
   • Reconnect the battery.

5. Final Checks:

   • Lubricate the timing chain using an oil can or lubricant, ensuring it is adequately coated.
   • Manually rotate the crankshaft to ensure the chain operates smoothly without any obstruction.

6. Maintenance Tips:

   • Regularly inspect the timing chain for signs of wear.
   • Keep the chain lubricated to prolong its lifespan.

Disclaimer: Always refer to your motorcycle's user manual for specific instructions and torque specifications. If you're unsure about any steps, consider seeking help from a professional mechanic.

Safety Note: Always wear safety goggles and gloves during installation to protect yourself from debris and sharp edges.