Installation Instructions for Motorcycle Engine Covers and Cylinder Gasket Kit Compatible with KX125 Models (1998 to 2000)

Tools Required:
-Socket wrench set

• Screwdriver set (Phillips and flathead)
  -Torque wrench
• Gasket scraper or plastic putty knife
  -Clean rags or paper towels
• Engine oil (for lubrication)
• Safety gloves
• Safety goggles

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is parked on a stable surface.
   • Disconnect the battery to prevent any electrical issues during installation.
   • Gather all tools and components from the kit.

2. Remove Existing Covers:

   • Use the socket wrench to remove the bolts securing the engine covers.
   • Carefully lift off the covers and set them aside. Ensure no debris falls into the engine.

3. Remove Old Gaskets:

   • Carefully use the gasket scraper or plastic putty knife to remove the old gaskets from the engine surfaces.
   • Clean the surface thoroughly with a clean rag, ensuring no debris remains.

4. Install New Gaskets:

   • Place the new gaskets included in the kit onto the cleaned engine surfaces.
   • Ensure proper alignment with all holes and edges to prevent leaks.

5. Attach New Engine Covers:

   • Position the new engine covers over the installed gaskets.
   • Hand-tighten the bolts to hold the covers in place.

6. Torque the Bolts:

   • Using a torque wrench, tighten the bolts to the manufacturer’s specified torque settings. Refer to the KX125 service manual for the correct values.

7. Final Checks:

   • Double-check that all bolts are securely tightened and that there are no tools left on the motorcycle.
   • Reconnect the battery and ensure all electrical connections are secure.

8. Test Run:

   • Start the motorcycle and allow it to run for a few minutes.
   • Check for any oil leaks and ensure the engine runs smoothly.

9. Safety Precautions:

   • Always wear safety gloves and goggles during the installation process.
   • Dispose of old gaskets and any debris responsibly.

By following these instructions, you can ensure a successful installation of your Motorcycle Engine Covers and Cylinder Gasket Kit. Enjoy improved performance and durability on your KX125!