Installation Instructions for 26x37x10.5 Front Fork Damper Oil Seal and Dust Seal

Compatibility:

This product is compatible with various dirt bike models, including S DS80, JR80, RM50, RM60, TM MX80, PW80, and TTR90E.

Tools Required:

To perform the installation, please prepare the following tools:

1. Socket Wrench Set - For removing bolts and nuts.
2. Torque Wrench - To ensure proper tightening of bolts to manufacturer specifications.
3. Screwdrivers (Phillips and Flathead) - For removing any screws securing the fork.
4. Pliers - Useful for grip and pulling.
5. Fork Seal Driver - Specifically designed tool to properly install the seals without damage.
6. Oil Catch Pan - To collect any old oil during the removal process.
7. Cleaning Rags - For cleaning the fork and surrounding areas.
8. Grease - For lubricating new seals during installation.
9. Safety Goggles and Gloves - For personal protection during installation.

Installation Steps:

1. Preparation: Make sure your work area is clean and organized. Wear safety goggles and gloves.

2. Remove Front Wheel: Loosen the axle nut with the socket wrench and remove the front wheel from the bike.

3. Disconnect Front Forks: Unscrew the bolts holding the front forks using the socket wrench and slide them out of the triple clamps.

4. Drain Old Oil: Place the oil catch pan beneath the forks. Remove the top cap and allow the old oil to drain completely.

5. Remove Old Seals: Carefully use the fork seal driver or a flathead screwdriver (be cautious to avoid damaging the fork) to remove the old damper oil and dust seals.

6. Clean Forks: Use cleaning rags to remove any debris, dust, or old grease from the fork tube and surrounding areas.

7. Lubricate New Seals: Apply a small amount of grease to the new oil and dust seals to facilitate a smooth installation.

8. Install New Seals: Carefully place the new seals in their designated grooves using the fork seal driver. Ensure they are seated evenly.

9. Reassemble Forks: Pour the recommended type and amount of new oil into the forks. Replace the top cap and secure it according to torque specifications.

10. Reattach Forks: Slide the front forks back into the triple clamps and tighten the bolts securely.

11. Reinstall Front Wheel: Reattach the front wheel to the axle and tighten the axle nut.

12. Final Check: Ensure everything is properly fastened and perform a visual inspection of your work.

By following these instructions and using the necessary tools, you will ensure a successful installation of the 26x37x10.5 Front Fork Damper Oil Seal and Dust Seal, enhancing the performance and lifespan of your dirt bike. Enjoy your ride!