Product Installation Instructions for Scooter Cylinder Gasket Set

Compatible Models:
-ZY125T
-XC125

• Vino125 (1997-1999)

Tools Required:

1. Socket wrench set
2. Torque wrench
3. Screwdriver set (flat-head and Phillips)
4. Pliers
5. Gasket scraper or razor blade
6. Clean rags or shop towels
7. Engine oil (for gasket lubrication)
8. Safety goggles
   9.Gloves

Installation Steps:

1. Preparation

   • Ensure the scooter is parked on a flat surface and the engine is cool before starting.
   • Wear safety goggles and gloves for protection.

2. Remove the Old Gasket:

   • Use a socket wrench to remove the bolts securing the cylinder.
   • Carefully lift the cylinder off the engine block.
   • Remove the old gasket using a gasket scraper or razor blade, making sure not to damage the mating surfaces.

3. Clean the Surfaces:

   • Use clean rags or shop towels to wipe down both the engine block and the cylinder surfaces. Ensure there is no debris or remnants of the old gasket.

4. Install the New Gasket:

   • Place the new cylinder gasket onto the engine block, ensuring it is properly aligned with all holes.

5. Reassemble the Cylinder:

   • Carefully position the cylinder back onto the engine block over the new gasket.
   • Hand tighten the bolts to hold the cylinder in place.

6. Torque the Bolts:

   • Using a torque wrench, tighten the cylinder bolts to the manufacturer’s recommended torque specifications. Refer to your service manual if needed.

7. Final Check:

   • Inspect the installation to ensure everything is secure and properly aligned.

8. Test the Engine:

   • Start the engine and let it idle for a few minutes. Check for any leaks around the gasket area.
   • Take the scooter for a short test ride to ensure everything is functioning correctly.

Conclusion:
By following these steps, you can successfully install the Scooter Cylinder Gasket Set, enhancing your engine's performance and prolonging the life of your scooter. Enjoy the ride!