Installation Instructions for Starter Bendix for 125 Ro-tax Scooter Motorcycle Models (1996-2009)

Tools Required:

1. Socket Wrench Set
2. Screwdriver Set (Phillips and Flathead)
3. Torque Wrench
4. Pliers
5. Wire Cutters/Strippers
   6.Clean Rag or Cloth
6. Work Gloves
7. Safety Goggles
8. Replacement Lubricant (for gears)
9. Service Manual (optional, for reference)

Installation Steps:

1. Prepare the Workspace:

   • Ensure that your workspace is clean and well-lit.
   • Gather all the required tools and safety equipment.

2. Safety First:

   • Make sure to wear safety goggles and gloves to protect yourself during the installation process.

3. Remove the Battery:

   • Disconnect the negative terminal of the battery to prevent any electrical shorts.

4. Access the Starter Motor:

   • Remove any necessary panels or covers to access the starter motor. Refer to your service manual for guidance if needed.

5. Remove the Old Starter Bendix:

   • Carefully unscrew and detach the old starter Bendix from the starter motor using the socket wrench.
   • Take note of the orientation of the Bendix for proper installation of the new one.

6. Clean the Area:

   • Use a clean rag to wipe down any debris or old lubricant from the area where the new Bendix will be installed.

7. Install the New Starter Bendix:

   • Position the new Starter Bendix in place, ensuring it aligns correctly with the starter motor.
   • Secure the Bendix by tightening the screws with the socket wrench, following the specified torque settings from your service manual.

8. Reassemble the Motorcycle:

   • Reattach any panels or covers that were removed.
   • Reconnect the battery terminal, starting with the positive and then the negative.

9. Lubricate the Gears:

   • Apply a small amount of lubricant to the gears of the Bendix to ensure smooth operation.

10. Test the Installation:

    • Start the motorcycle to check the performance of the new starter Bendix. Ensure that the engine starts smoothly and that there are no unusual sounds.

Conclusion:
Congratulations! You have successfully installed the Starter Bendix for your 125 Ro-tax Scooter Motorcycle. If you encounter any issues during the installation, refer to your service manual or consult a professional mechanic for assistance. Enjoy your improved riding experience!