Installation Instructions for 6 Piece Variator Roller Weights 9g 13g 20x12mm

Tools Required:

1. Socket Wrench Set - To remove and secure nuts and bolts.
2. Screwdriver Set - A Phillips and flat-head screwdriver may be needed.
3. Pliers - Helpful for handling small components.
4. Torque Wrench - To ensure proper torque settings for bolts (if applicable).
5. Gloves - To protect your hands during the installation process.
6. Safety Goggles - For eye protection against debris while working.

Step-by-Step Installation Guide:

1. Preparation

   • Make sure the motorcycle is on a stable surface and the engine is turned off and cool.
   • Wear gloves and safety goggles for protection.

2. Access the Variator

   • Use the socket wrench to remove any body panels or covers that obstruct access to the variator.
   • Detach the variator cover by unscrewing the bolts and carefully lifting it off.

3. Remove the Old Roller Weights

   • Take out the existing rollers from the variator.
   • Make note of their arrangement for easier installation of the new weights.

4. Install the New Roller Weights

   • Select the desired roller weight (either 9g or 13g) based on your riding needs.
   • Place each new roller weight into the variator in the same configuration as the original weights were installed.

5. Reassemble the Variator

   • Once all roller weights are in place, carefully put the variator cover back on.
   • Secure it with the bolts, ensuring they are tightened properly with the torque wrench if specified.

6. Final Checks

   • Reattach any body panels that were removed during the initial steps.
   • Double-check that all bolts are tightened and that nothing is left loose.

7. Test Ride

   • Start the motorcycle and take it for a short ride to ensure everything operates smoothly.
   • Listen for any unusual noises and make sure the bike performs as expected.

Note: If you encounter any issues during installation or if you are unsure about any steps, consult a professional technician for assistance.