Installation Instructions for Timing Chain Tensioner

Compatibility:

This timing chain tensioner is specifically designed for motorcycle models 250EXCF, 250XCF, 250SXF, 350SXF, 350EXCF, and 350XCF from the years 2007-2023.

Tools Required:

1. Socket Wrench Set
2. Torque Wrench
3. Screwdriver Set (both Phillips and flathead)
4. Pliers
5. Allen Wrench Set
6. Gasket Scraper or Razor Blade
   7.Clean Rags
7. Engine Oil (for lubrication)

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface, and the engine is cool.
   • Disconnect the battery to prevent any electrical issues during installation.

2. Remove the Existing Tensioner:

   • Locate the existing timing chain tensioner.
   • Use the socket wrench to remove the bolts securing the tensioner.
   • Carefully pull the tensioner out of its position and clean the area with a rag.

3. Inspect for Wear:

   • Check the timing chain for any signs of wear or damage.
   • If necessary, replace the timing chain before installing the new tensioner.

4. Install the New Tensioner:

   • Apply a small amount of engine oil to the O-rings of the new tensioner to ensure a proper seal.
   • Insert the new timing chain tensioner into the designated spot.
   • Tighten the securing bolts using the socket wrench. Always refer to the manufacturer's torque specifications for the proper tightening sequence.

5. Reassemble Any Removed Parts:

   • Replace any components that were removed to access the tensioner.
   • Use the torque wrench to secure these parts according to the recommended specifications.

6. Reconnect the Battery:

   • Once everything is securely in place, reconnect the battery.

7. Final Checks:

   • Start the engine and listen for any unusual sounds.
   • Conduct a visual inspection to ensure that everything is properly installed.

8. Maintenance:

   • Regularly check the tensioner during routine maintenance to ensure optimal performance and longevity.

By following these steps, you can successfully install the Timing Chain Tensioner and enhance your motorcycle's performance. Enjoy your ride!