Installation Instructions for Compatible Regulator Rectifier

Compatibility:

This regulator rectifier is suitable for the following models:

• 1999-2003 Super Glide FXD
• 1999-2003 Super Glide FXDX
• 1999-2003 Softail Fat Boy
• 1999-2003 Heritage Models

Tools Required:

To ensure a smooth installation process, you will need the following tools:

• Socket wrench set (1/4" and 3/8" drive)
• Phillips head screwdriver
• Flathead screwdriver
• Wire cutters and strippers
• Electrical tape or heat-shrink tubing
• Multimeter (optional, for testing)

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and is powered off.
   • Disconnect the battery by removing the negative terminal first to prevent any accidental shorts.

2. Accessing the Regulator Rectifier:

   • Locate the existing regulator rectifier, typically found near the battery or behind the frame.
   • Remove any panels or covers that may obstruct access.

3. Removing the Old Unit:

   • Disconnect the wiring harness from the old regulator rectifier by gently unplugging it.
   • Use the socket wrench to remove the mounting bolts holding the old unit in place.
   • Carefully take out the old regulator rectifier.

4. Installing the New Unit:

   • Position the new regulator rectifier in place and secure it using the mounting bolts removed earlier.
   • Connect the wiring harness to the new unit, ensuring all connections are firm and secure.

5. Finalizing Installation:

   • If applicable, wrap any exposed wires with electrical tape or use heat-shrink tubing for added protection.
   • Reinstall any panels or covers that were removed earlier.

6. Reconnect the Battery:

   • Reconnect the positive terminal first, followed by the negative terminal.
   • Ensure all connections are tight to avoid any electrical issues.

7. Testing:

   • Use a multimeter to verify the output of the new regulator rectifier. Check for proper voltage levels according to your motorcycle’s specifications.
   • Start the motorcycle and observe the electrical system's performance to confirm everything is functioning correctly.

Conclusion:

With this compatible regulator rectifier installed, you can enjoy a reliable and efficient electrical system in your motorcycle. Ride safely!