Product Installation Instructions for Air Cover Compatible with 745 550ex 675exi Engines Model 104M02 594106

Tools Required:

1. Screwdriver Set: A variety of flathead and Phillips screwdrivers to remove and tighten screws.

2. Wrench Set: Adjustable wrenches or socket set for loosening and tightening bolts.

3. Pliers: Needle-nose or standard pliers for gripping and pulling components as needed.

4. Torque Wrench: To ensure all bolts are tightened to the manufacturer’s specifications.

5. Cleaning Cloth: For cleaning the installation area and removing any debris.

6. Safety Gear: Gloves and safety goggles to protect yourself during the installation process.

Installation Steps:

1. Preparation:

   • Ensure the engine is turned off and cool to the touch.
   • Disconnect the battery if applicable to prevent any electrical issues.

2. Remove Old Air Cover:

   • Use the appropriate screwdriver to remove any screws or bolts securing the old air cover.
   • Carefully detach the old cover from the engine.

3. Clean the Installation Area:

   • Wipe down the area where the new air cover will be installed. Ensure no debris or dirt remains that could hinder proper installation.

4. Install the New Air Cover:
   -Align the new air cover with the mounting points on the engine.

   • Secure the cover into place with the screws and bolts removed earlier.
   • Use a torque wrench to tighten bolts to the recommended specifications.

5. Reconnect Battery:

   • If you disconnected the battery, reconnect it now, ensuring a secure connection.

6. Final Check:

   • Double-check all screws and bolts to ensure they are properly tightened.
   • Inspect the installation to ensure everything is aligned correctly.

7. Test the Engine:

   • Start the engine and listen for any unusual noises.
   • Ensure the engine runs smoothly with the new air cover installed.

Conclusion:
Following these instructions will help you successfully install the Air Cover for your 745 550ex 675exi Engine. Should you encounter any issues, please consult the product manual or reach out to customer support for assistance. Enjoy enhanced performance with your new air cover!