Product Installation Instructions for Front Fork Suspension Damper Seal Dust Cover (43x54x11)

Compatible Models: F800GT, F800, F800R, F800S, F800ST (2013-2017)

Tools Required:

1. Socket Wrench Set - Various sizes
2. Torque Wrench - To ensure proper tightening
3. Flathead Screwdriver - For prying and adjustments
4. Phillips Screwdriver - If needed for screws
5. Pliers - For gripping and pulling
6. Clean Rag - To keep the area clean during installation
7. Snap Ring Pliers - If applicable, for removing any retaining rings
8. Fork Oil - To refill if necessary during the process

Installation Steps:

1. Preparation:

   • Park the motorcycle on a stable surface and secure it using a motorcycle stand.
   • Gather all the tools listed above and ensure you have a clean working area.

2. Remove the Front Wheel:

   • Loosen the axle nut using the socket wrench and slide out the axle to remove the front wheel.

3. Remove the Fork Sides:

   • Detach the fork clamps by loosening the bolts using the socket wrench. Carefully slide the forks out of the triple clamp.

4. Remove Old Dust Cover:

   • If there is an old dust cover, gently pry it off using the flathead screwdriver. Take care not to damage the fork stanchions.

5. Clean the Area:

   • Use a clean rag to wipe down the area around the fork seal to prevent dirt from entering during the installation.

6. Install the New Dust Cover:

   • Take the new Front Fork Suspension Damper Seal Dust Cover (43x54x11) and carefully slide it onto the fork stanchion.
   • Ensure it is oriented correctly and seated evenly.

7. Reinstall the Forks:

   • Slide the forks back into the triple clamp and tighten the bolts securely using the torque wrench.

8. Reattach the Front Wheel:

   • Reinsert the axle and tighten the axle nut to secure the front wheel back in place.

9. Check Installation:

   • Ensure all bolts are tightened to manufacturer specifications and that the dust cover is properly seated.

10. Final Inspection:

    • Before taking the motorcycle for a ride, check for any leaks or issues with the suspension.

Safety Note:

• Always refer to your motorcycle's service manual for specific torque values ​​and procedures.
• If you're unsure about any step, consult a professional mechanic to ensure safe installation.

By following these installation instructions, you can successfully replace the dust cover, ensuring your motorcycle's front fork performance remains optimal. Enjoy your ride!