Installation Instructions for Motorcycle Ignition Clutch Covers Cylinder Gasket Kits

Tools Required:

• Torx screwdriver (T20 or T25)
• Socket wrench or ratchet and socket (10mm or 12mm)
• Pliers or punch
• Gasket sealant (optional)
  *Cleaning rag
• New gasket kit (provided)

Pre-Installation Checks:

1. Ensure the motorcycle is parked on a level surface and the engine is cool.
2. Disconnect the battery to prevent any accidental engine starts during installation.
3. Check the old gasket for any signs of damage or wear. If damaged, replace it before proceeding.

Step 1: Remove Old Gasket

1. Use a Torx screwdriver to remove the screws holding the ignition cover in place.
2. Gently pry the cover away from the engine using a flathead screwdriver or a plastic spudger.
3. Remove the old gasket and any remaining hardware.

Step 2: Clean the Area

1. Use a cleaning rag to wipe away any dirt, grime, or debris from the surface where the new gasket will be installed.
2. Inspect the area for any signs of corrosion or damage. If found, sand the area smooth before proceeding.

Step 3: Install New Gasket

1. Take the new gasket kit and align it with the engine's cylinder head.
2. Use a small amount of gasket sealant on the new gasket, if desired.
3. Gently press the new gasket into place, ensuring it is properly seated and aligned.

Step 4: Reassemble

1. Reattach the ignition cover using the Torx screws you removed earlier.
2. Tighten the screws in a star pattern to ensure even pressure.
3. Reconnect the battery and start the engine to test for any leaks.

Tips and Reminders:

• Use a torque wrench to ensure proper tightening of the screws.
• Avoid over-tightening, which can damage the engine or gasket.
• Regularly check and maintain the gasket to prevent leaks and ensure optimal engine performance.

By following these steps and using the required tools, you should be able to successfully install the new ignition clutch covers cylinder gasket kit on your motorcycle.