Clutch Cover Gasket Installation Instructions

Compatible Models:

• GN250 (1982-1999)
• GZ250 (1999-2010)

Part Number:
11483-37D00

Tools Required:

1. Socket wrench set (including appropriate socket sizes for the clutch cover bolts)
2. Torque wrench (for proper torque specifications)
3. Screwdriver set (flathead and Phillips)
4. Gasket scraper (optional, for cleaning old gasket residue)
   5.Cleaning cloth or rag
5. Engine oil (for lubrication, if necessary)

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is cool.
   • Disconnect the battery to avoid any electrical issues during installation.

2. Remove the Clutch Cover:

   • Using the appropriate socket, carefully remove the bolts securing the clutch cover.
   • Gently pry the cover away from the engine to prevent damage.
   • If necessary, use a gasket scraper to remove any old gasket material from the clutch cover and engine surface.

3. Clean the Surface:

   • Wipe down the mating surfaces of the clutch cover and engine with a cleaning cloth to ensure they are free of grime and old sealant.

4. Install the New Gasket:

   • Position the new clutch cover gasket onto the engine, lining up any holes for bolts.
   • Make sure the gasket is seated evenly around the entire perimeter.

5. Reattach the Clutch Cover:

   • Carefully place the clutch cover back onto the engine.
   • Hand-tighten the bolts in a crisscross pattern to ensure even pressure distribution.

6. Torque the Bolts:

   • Using a torque wrench, tighten the bolts to the manufacturer's specified torque settings. Refer to your motorcycle's service manual for the exact specification.

7. Final Check:

   • Ensure all bolts are securely tightened and there are no gaps between the gasket and the mating surfaces.
   • Reconnect the battery.

8. Testing:

   • Start the engine and let it run for a few minutes to check for any leaks.
   • Monitor the area around the clutch cover to ensure everything is sealed properly.

Note:
Always consult your motorcycle's service manual for specific instructions related to your model, including torque specifications and any additional steps required. If you're unsure about any part of the installation, contact a professional mechanic for assistance.