Product Installation Instructions for Camshaft Compatible with 225cc Engines

Compatible Models: TT225, TTR225, TTR230, XT225
Replacement Part Number: 1KH-12171-00

Installation Overview:

This camshaft is designed for 225cc engines, ensuring perfect compatibility with the TT225, TTR225, TTR230, and XT225 models. Follow this guide for a hassle-free installation process.

Tools Needed:

1. Socket Wrench Set - Various sizes to fit different bolts and nuts.
2. Torque Wrench - To ensure bolts are tightened to the manufacturer's specifications.
3. Screwdriver Set - Both Phillips and flathead screwdrivers for various fasteners.
4. Pliers - For gripping and twisting tasks.
5. Engine Oil - For lubrication of the camshaft and other moving parts.
6. Cleaning Rags - To clean surfaces and remove debris.
7. Gasket Maker or New Gaskets (if applicable) - To ensure a proper seal when reassembling.
8. Work Gloves - For hand protection during installation.
9. Safety Goggles - To protect your eyes from debris.

Installation Steps:

1. Preparation:

   • Ensure the engine is cool to the touch.
   • Disconnect the battery to prevent any electrical issues during installation.

2. Remove the Engine Cover:

   • Use the socket wrench to remove the bolts securing the engine cover. Carefully lift the cover off.

3. Access the Cam Shaft:

   • Remove any additional components that obstruct access to the camshaft, following the specific model guidelines.

4. Remove the Old Camshaft:

   • Take note of the positioning of the old camshaft for reference. Remove it using the socket wrench.

5. Clean the Area:

   • Use cleaning rags to clean the installation area and remove any debris.

6. Install the New Camshaft:

   • Place the new camshaft in position, ensuring it aligns correctly as noted during the removal of the old part.

7. Reassemble Components:

   • Reinstall any components removed earlier and secure them with bolts, using the torque wrench for proper tightening.

8. Reinstall the Engine Cover:

   • Place the engine cover back on and secure it with the socket wrench.

9. Reconnect the Battery:

   • Ensure all connections are secure and reconnect the battery.

10. Test Run:

    • Start the engine and let it idle to ensure everything is functioning correctly. Check for any unusual noises or leaks.

Final Notes:

• Always consult your motorcycle’s service manual for specific instructions related to your model.
• If you are unsure about any step, seeking professional help is recommended.

Enjoy your rides with enhanced engine performance and reliability!