Product Installation Instructions for Compatible Motorcycle Engine Cylinder Crankcase Gasket Kit for 250cc Off-Road Bikes (1985-1995)

Tools Required:

1. Socket wrench set
2. Torque wrench
3. Screwdrivers (Philips and flathead)
4. Pliers
5. Gasket scraper or razor blade
6. Cleaning solvent (e.g., brake cleaner or degreaser)
   7.Clean rags or paper towels
7. Torque specifications chart (refer to your motorcycle's service manual)
8. Safety goggles and gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is cool.
   • Disconnect the battery to avoid any electrical issues during installation.

2. Remove the Existing Cylinder:

   • Use the socket wrench to remove any bolts securing the cylinder to the crankcase.
   • Carefully lift the cylinder off and set it aside.
   • Use a gasket scraper to remove the old gasket material from the crankcase and cylinder surface.

3. Clean the Surfaces:

   • Wipe down the surfaces of the crankcase and cylinder with a cleaning solvent to ensure they are free from oil and debris.

4. Install the New Gasket:

   • Place the new gasket onto the crankcase, ensuring that it is aligned properly with the bolt holes.

5. Reattach the Cylinder:

   • Carefully position the cylinder back onto the crankcase, aligning it with the gasket.
   • Hand-tighten the bolts in a crisscross pattern to ensure even pressure distribution.

6. Torque Bolts:

   • Refer to the torque specifications chart for your motorcycle and use the torque wrench to tighten the bolts to the recommended settings.

7. Reconnect Battery and Test:

   • Reconnect the battery and check all connections are secure.
   • Start the engine and allow it to idle while checking for any signs of leaks or irregularities in performance.

8. Final Check:

   • After a short ride, recheck the bolt torque and inspect for leaks to ensure everything is functioning correctly.

Note:

• Always refer to your motorcycle's service manual for specific instructions and torque specifications.
• If you are unsure about any step, it is recommended to seek assistance from a professional mechanic.

With this installation, you will enhance your motorcycle's performance and ensure a durable and efficient setup. Enjoy your ride!