Product Installation Instructions for Aluminum Thermostat Outlet Cover for V-Twin Engine

Preparation:

Before beginning the installation of the Aluminum Thermostat Outlet Cover, please ensure you have the following tools ready:

1. Socket Set (including appropriate sizes for bolts)
2. Torque Wrench
3. Ratchet Wrench
4. Screwdriver Set
5. Clean Cloth or Rag (for wiping surfaces)
6. Engine Coolant (optional, in case of leakage)
7. Safety Goggles (for eye protection)
8. Gloves (for hand protection)

Installation Steps:

1. Safety First:

   • Make sure the engine is cool before starting the installation.
   • Wear safety goggles and gloves for protection.

2. Preparation:

   • Disconnect the battery to prevent any electrical issues during installation.
   • Make sure the surrounding area is clean and free of any debris.

3. Remove the Old Thermostat Outlet Cover:

   • Locate the existing thermostat outlet cover on your V-Twin engine.
   • Using the appropriate socket or ratchet wrench, carefully remove the bolts securing the old cover.
   • Once removed, carefully lift off the old cover and clean the surface where the new cover will sit.

4. Install the New Aluminum Thermostat Outlet Cover:

   • Position the new Aluminum Thermostat Outlet Cover over the outlet.
     -Align the holes of the cover with the mounting holes on the engine.
   • Insert and hand-tighten the bolts through the cover.

5. Torque the Bolts:

   • Using a torque wrench, tighten the bolts to the manufacturer’s specifications to ensure a secure fit. Refer to your engine’s manual for the correct torque settings.

6. Reconnect Battery:

   • Once installed, reconnect the battery terminals.

7. Check for Leaks:

   • Start the engine and let it warm up. Monitor the area around the new cover for any signs of coolant leakage.
   • If you notice any leaks, double-check the tightness of the bolts.

8. Final Inspection:

   • After confirming there are no leaks, do a final inspection of all components and tools to ensure everything is in order.

9. Dispose of Old Parts:

   • Properly dispose of the old thermostat outlet cover and any other materials used during the installation.

Note:
Always consult your ATV or Go-Kart’s manual for specific instructions related to your model. If you are unsure about any step, it is advisable to seek help from a professional mechanic.

Enjoy the enhanced performance and reliability of your V-Twin engine with the new Aluminum Thermostat Outlet Cover!