Product Installation Instructions for Universal Carburetor Intake Manifold

Compatible Models:
ZX600, GPX600R, GPZ600R, N 600, ZX500, GPX500R, ZX400, GPZ400, FX400R

Tools Required:

1. Socket wrench set
2. Screwdriver set (flathead and Phillips)
3. Torque wrench
4. Pliers
5. Gasket scraper
   6.Clean cloth or rag
6. Engine oil (for lubrication)
7. Safety goggles
   9.Gloves

Installation Steps:

1. Preparation:

   • Ensure the motorcycle is on a stable surface and the engine is cool.
   • Disconnect the battery to avoid any electrical issues during installation.

2. Remove the Old Intake Manifold:

   • Use the socket wrench to remove the bolts securing the old intake manifold.
   • Carefully detach the old manifold and any connected hoses or cables.
   • Clean the mounting surface on the engine with a gasket scraper to remove any old gasket debris.

3. Install the New Intake Manifold:

   • Compare the new intake manifold with the old one to ensure compatibility.
   • Position the new manifold onto the engine, making sure it aligns correctly with the mounting holes.
   • Apply a thin layer of engine oil to the new gasket (if applicable) to ensure a proper seal.

4. Secure the Manifold:

   • Use the provided bolts to secure the intake manifold in place.
   • Tighten the bolts in a crisscross pattern with a torque wrench to the manufacturer's specified torque settings.

5. Reconnect Hoses and Cables:

   • Reattach any hoses, cables, or components that were disconnected during the removal process.
   • Ensure all connections are tight and secure to prevent any air leaks.

6. Final Check:

   • Double-check all fasteners and connections.
   • Reconnect the battery and start the engine to ensure everything is functioning properly.

7. Test Ride:

   • Take a short test ride to observe the performance of the new intake manifold.
   • Pay attention to any unusual sounds or vibrations.

Safety Tips:

• Always wear safety goggles and gloves when working on your motorcycle.
• Make sure the motorcycle is secure to prevent any accidents during installation.

By following these steps and using the necessary tools, you can successfully install the Universal Carburetor Intake Manifold and enhance your motorcycle's performance. Enjoy your ride!