Product Installation Instructions for Fuel Petcock Valve

Compatible Models:

• 250, 350, 400, 420, 450, 500 Rancher
• TRX400X Foreman

Tools Needed:

1. Screwdriver Set (Flathead and Phillips)
2. Wrench Set (Adjustable and/or Specific Size Wrenches)
3. Pliers
4. Fuel Line Hose Clamps (if required)
5. Shop Towels/Rags (to clean up any spills)
6. Safety Goggles (for eye protection)
7. Fuel Container (to catch any fuel during the replacement process)

Installation Steps:

1. Preparation:

   • Ensure the vehicle is on a stable surface.
   • Allow the engine to cool completely.
   • Disconnect the negative terminal of the battery for safety.

2. Fuel Drain:

   • Place a fuel container under the petcock area to catch any fuel.
   • Using your pliers, carefully disconnect the fuel hose from the petcock valve, allowing any residual fuel to drain into the container.

3. Removing the Old Petcock Valve:

   • Use the appropriate screwdriver or wrench to remove any screws or bolts securing the old petcock valve.
   • Gently pull the old valve away from the tank, ensuring not to damage any surrounding components.

4. Installing the New Petcock Valve:

   • Position the new fuel petcock valve in place, ensuring it is aligned correctly.
   • Secure it with screws or bolts, tightening them to ensure a snug fit without overtightening.

5. Reconnect Fuel Hose:

   • Reattach the fuel line to the new petcock valve.
   • Use hose clamps if necessary to ensure a tight seal.

6. Final Check:

   • Before re-engaging the battery, perform a visual inspection to make sure all connections are secure.
   • Reconnect the negative terminal of the battery.

7. Testing:

   • Turn on the ignition to prime the fuel system.
   • Check for any leaks around the petcock valve and fuel lines.
   • If everything looks good, start the engine and ensure it runs smoothly.

Tips:

• Always work in a well-ventilated area when dealing with fuel.
• Dispose of any spilled fuel and materials properly.
• Consult your vehicle’s manual for any specific instructions related to your model.

By following these instructions, you will ensure a successful installation of your new fuel petcock valve and maintain the optimal performance of your vehicle.